
Installation
& Servicing
Instructions

Baxi
Solo
15
HE
Baxi
Solo
24
HE
Baxi
Solo
30
HE
Wall
Mounted
Powered
Flue
Condensing
Boilers
Gas
Fired
Central
Heating
Units
These
instructions
include
the
Benchmark
Commissioning
Checklist
and
should
be
left
with
the
User
for
safe
keeping
© BAXI
Heating
UK
2006
Page
1
Natural
Gas
Baxi
Solo
15
HE
G
.C
.N
° 41
075
46
Baxi
Solo
24
HE
G
.C
.N
° 41
075
45
Baxi
Solo
30
HE
G
.C
.N
° 41
075
44
© BAXI
Heating
UK
2006
All
rights
reserved
. No
part
of
this
publication
may
be
reproduced
or
transmitted
in
any
form
or
by
any
means
, or
stored
in
any
retrieval
system
of
any
nature
(including
in
any
database
), in
each
case
whether
electronic
, mechanical
, recording
or
otherwise
, without
the
prior
written
permission
of
the
copyright
owner
, except
for
permitted
fair
dealing
under
Copyrights
, Designs
and
Patents
Act
1988
.
Applications
for
the
copyright
owner
's
permission
to
reproduce
or
make
other
use
of
any
part
of
this
publication
should
be
made
, giving
details
of
the
proposed
use
, to
the
following
address
:
The
Company
Secretary
, BAXI
Heating
UK
, Pentagon
House
, Sir
Frank
Whittle
Road
, Derby
, DE21
4XA
.
Full
acknowledgement
of
author
and
source
must
be
given
.
WARNING
: Any
person
who
does
any
unauthorised
act
in
relation
to
a
copyright
work
may
be
liable
to
criminal
prosecution
and
civil
claims
for
damages
.
Building
Regulations
and
the
Benchmark
Commissioning
Checklist
Building
Regulations
(England
& Wales
) require
notification
of
the
installation
of
a
heating
appliance
to
the
relevant
Local
Authority
Building
Control
Department
. From
1
April
2005
this
can
be
achieved
via
a
Competent
Persons
Self
Certification
Scheme
as
an
option
to
notifying
the
Local
Authority
directly
. Similar
arrangements
will
follow
for
Scotland
and
will
apply
in
Northern
Ireland
from
1
January
2006
.
CORGI
operate
a
Self
Certification
Scheme
for
gas
heating
appliances
.
These
arrangements
represent
a
change
from
the
situation
whereby
compliance
with
Building
Regulations
was
accepted
as
being
demonstrated
by
completion
of
the
Benchmark
Logbook
(which
was
then
left
on
site
with
the
customer
).
With
the
introduction
of
Self
Certification
Schemes
, the
Benchmark
Logbook
is
being
withdrawn
. However
, a
similar
document
in
the
form
of
a
commissioning
checklist
and
service
interval
record
is
incorporated
at
the
back
of
these
instructions
.
This
company
is
a
member
of
the
Benchmark
initiative
and
fully
supports
the
aims
of
the
programme
. Its
aim
is
to
improve
the
standards
of
installation
and
commissioning
of
central
heating
systems
in
the
UK
and
to
encourage
the
regular
servicing
of
all
central
heating
systems
to
ensure
safety
and
efficiency
.
Building
Regulations
require
that
installations
should
comply
with
manufacturer
's
instructions
. It
is
therefore
important
that
the
commissioning
checklist
is
completed
by
the
installer
. The
relevant
section
of
Building
Regulations
only
relates
to
dwellings
. Therefore
the
checklist
only
applies
if
the
appliance
is
being
installed
in
a
dwelling
or
some
related
structure
.
The
flowchart
opposite
gives
guidance
for
installers
on
the
process
necessary
to
ensure
compliance
with
Building
Regulations
.

This
product
has
an
energy
rating
(A
) on
a
scale
of
A
to
G
. For
more
information
see
www
.boilers
.org
.uk
. This
is
a
certification
mark
.
BAXI
Heating
UK
is
a
BS-EN
ISO
9001
Accredited
Company
"Baxi
" supports

The
code
of
practice
for
the
installation
, commissioning
& servicing
of
central
heating
systems
.
Page
2
Installer
Notification
Guidelines

Page
3
IMPORTANT
-
Installation
, Commissioning
, Service
& Repair
This
appliance
must
be
installed
in
accordance
with
the
manufacturer
's
instructions
and
the
regulations
in
force
. Read
the
instructions
fully
before
installing
or
using
the
appliance
.
In
GB
, this
must
be
carried
out
by
a
competent
person
as
stated
in
the
Gas
Safety
(Installation
& Use
) Regulations
.
Definition
of
competence
: A
person
who
works
for
a
CORGI
registered
company
and
holding
current
certificates
in
the
relevant
ACS
modules
, is
deemed
competent
.
In
IE
, this
must
be
carried
out
by
a
competent
person
as
stated
in
I
.S
. 813
"Domestic
Gas
Installations
".
NOTE
: The
addition
of
anything
that
may
interfere
with
the
normal
operation
of
the
appliance
without
express
written
permission
from
the
manufacturer
or
his
agent
could
invalidate
the
appliance
warranty
. In
GB
this
could
also
infringe
the
Gas
Safety
(Installation
and
Use
) Regulations
.
Warning
-
Check
the
information
on
the
data
plate
is
compatible
with
local
supply
conditions
.
All
CORGI
registered
installers
carry
a
CORGI
identification
card
and
have
a
registration
number
. You
can
check
your
installer
is
registered
by
telephoning
0870
4012300
or
writing
to
:-
I
Elmwood
,
Chineham
Business
Park
,
Crockford
Lane
,
Basingstoke
. RG24
8WG
or
check
online
at
www
.corgi-gas-safety
.com
The
boiler
meets
the
requirements
of
Statutory
Instrument
" The
Boiler
(Efficiency
) Regulations
1993
No
3083
" and
is
deemed
to
meet
the
requirements
of
Directive
92/42/EEC
on
the
energy
efficiency
requirements
for
new
hot
water
boilers
fired
with
liquid
or
gaseous
fuels
:-
Type
test
for
purpose
of
Regulation
5
certified
by
:
Notified
Body
0087
.
Product/Production
certified
by
:
Notified
Body
0086
.
For
GB/IE
only
.
Legislation
Baxi
declare
that
no
substances
harmful
to
health
are
contained
in
the
appliance
or
used
during
appliance
manufacture
.
The
appliance
is
suitable
only
for
installation
in
GB
and
IE
and
should
be
installed
in
accordance
with
the
rules
in
force
, and
only
used
in
a
suitably
ventilated
location
.
In
GB
, the
installation
must
be
carried
out
by
a
CORGI
Registered
Installer
. It
must
be
carried
out
in
accordance
with
the
relevant
requirements
of
the
:
Gas
Safety(
Installation&
Use)
Regulations.
The
appropriate
Building
Regulations
either
The
Building
Regulations,
The
Building
Regulations(
Scotland),
Building
Regulations(
Northern
Ireland).
The
Water
Fittings
Regulations
or
Water
Byelaws
in
Scotland.
The
Current
I.
E.
E.
Wiring
Regulations.
Where
no
specific
instructions
are
given
, reference
should
be
made
to
the
relevant
British
Standard
Code
of
Practice
.
In
IE
, the
installation
must
be
carried
out
by
a
competent
Person
and
installed
in
accordance
with
the
current
edition
of
I
.S
. 813
'Domestic
Gas
Installations
', the
current
Building
Regulations
and
reference
should
be
made
to
the
current
ETCI
rules
for
electrical
installation
.
All
systems
must
be
thoroughly
flushed
and
treated
with
inhibitor
(see
section
6
.2
).
Codes
of
Practice
, most
recent
version
should
be
used
In
GB
the
following
Codes
of
Practice
apply
:
Standard |
Scope |
BS 6891 |
Gas Installation. |
BS 5546 |
Installation of hot water supplies for domestic purposes. |
BS 5449 |
Forced circulation hot water systems. |
BS 6798 |
Installation of gas fired hot water boilers. |
BS 5440 Part 1 |
Flues. |
BS 5440 Part 2 |
Ventilation. |
BS 7074 |
Expansion vessels and ancillary equipment for sealed water systems. |
BS 7593 |
Treatment of water in domestic hot water central heating systems. |
In
IE
the
following
Codes
of
Practice
apply
:
Standard |
Scope |
I. S. 813 |
Domestic Gas Installations. |
The following BS standards give valuable additional information; |
|
BS 5546 |
Installation of hot water supplies for domestic purposes. |
BS 5449 |
Forced circulation hot water systems. |
BS 7074 |
Expansion vessels and ancillary equipment for sealed water systems. |
BS 7593 |
Treatment of water in domestic hot water central heating systems. |
Page
4
General
The
following
advice
should
be
adhered
to
, from
when
first
handling
the
boiler
to
the
final
stages
of
installation
, and
also
during
maintenance
.
Most
injuries
as
a
result
of
inappropriate
handling
and
lifting
are
to
the
back
, but
all
other
parts
of
the
body
are
vulnerable
, particularly
shoulders
, arms
and
hands
. Health
& Safety
is
the
responsibility
of
EVERYONE
.
There
is
no
'safe
' limit
for
one
man
-
each
person
has
different
capabilities
. The
boiler
should
be
handled
and
lifted
by
TWO
PEOPLE
.
Do
not
handle
or
lift
unless
you
feel
physically
able
.
Wear
appropriate
Personal
Protection
Equipment
e
.g
. protective
gloves
, safety
footwear
etc
.
Preparation
Co-ordinate
movements
-
know
where
, and
when
, you
are
both
going
.
Minimise
the
number
of
times
needed
to
move
the
boiler
-
plan
ahead
.
Always
ensure
when
handling
or
lifting
the
route
is
clear
and
unobstructed
. If
possible
avoid
steps
, wet
or
slippery
surfaces
, unlit
areas
etc
. and
take
special
care
on
ladders/into
lofts
.
Technique
When
handling
or
lifting
always
use
safe
techniques
-
keep
your
back
straight
, bend
your
knees
. Don
't
twist
-
move
your
feet
, avoid
bending
forwards
and
sideways
and
keep
the
load
as
close
to
your
body
as
possible
.
Where
possible
transport
the
boiler
using
a
sack
truck
or
other
suitable
trolley
.
Always
grip
the
boiler
firmly
, and
before
lifting
feel
where
the
weight
is
concentrated
to
establish
the
centre
of
gravity
, repositioning
yourself
as
necessary
. See
section
8
.3
of
these
instructions
for
recommended
lift
points
.
Remember
The
circumstances
of
each
installation
are
different
. Always
asses
the
risks
associated
with
handling
and
lifting
according
to
the
individual
conditions
.
If
at
any
time
when
installing
the
boiler
you
feel
that
you
may
have
injured
yourself
STOP
!! DONOT
'work
through
' the
pain
-
you
may
cause
further
injury
.
IF
IN
ANY
DOUBT
DO
NOT
HANDLE
OR
LIFT
THE
BOILER
-
OBTAIN
ADVICE
OR
ASSISTANCE
BEFORE
PROCEEDING
!!
Page
5



Contents
Section
1.0Introduction
2.0GeneralLayout
3.0ApplianceOperation
4.0TechnicalData
5.0DimensionsandFixings
6.0SystemDetails
7.0SiteRequirements
8.0Installation
9.0Electrical
10.0CommissioningtheBoiler
11.0FittingtheOuterCase
12.0ServicingtheBoiler
13.0ChangingComponents
14.0ShortPartsList
15.0FaultFinding
BenchmarkChecklist
Page
6
1
.1
Description
1
. The
Baxi
Solo
15
HE
, 24
HE
and
30
HE
are
gas
fired
room
sealed
fan
assisted
condensing
central
heating
boilers
.
2
. The
maximum
output
of
the
Baxi
Solo
15
HE
is
52
,000
Btu/hr
. The
maximum
out
put
of
the
24
HE
is
75
,000
Btu/hr
. The
maximum
output
of
the
30
HE
is
preset
at
75
,000
Btu/hr
but
can
be
set
to
100
,000
Btu/hr
(see
section
8
.8
). All
three
boilers
automatically
adjust
their
outputs
down
to
30
,000
Btu/hr
according
to
the
system
load
.
3
. It
is
designed
for
use
on
Natural
Gas
(G20
).
4
. The
boiler
is
suitable
for
fully
pumped
open
vented
central
heating
and
domestic
hot
water
systems
and
sealed
systems
.
5
. A
label
giving
details
of
the
model
, serial
number
and
Gas
Council
number
is
situated
on
the
rear
of
the
lower
door
panel
(Fig
. 1
).

Fig
. 1
6
. The
boiler
data
badge
is
positioned
on
the
air
box
door
(Fig
. 2
).

Fig
. 2
7
. The
boiler
is
intended
to
be
installed
in
residential
/
commercial
/
light
industrial
E
.M
.C
. environments
on
a
governed
meter
supply
only
.
8
. The
boiler
must
be
installed
with
one
of
the
purpose
designed
flues
such
as
the
standard
horizontal
flue
kit
, part
no
236921
.
Man-made
mineral
fibre
Some
component
parts
of
this
appliance(
insulation
pads,
gaskets
and
rope
seals)
are
manufactured
from
manmade
mineral
fibre.
Prolonged
or
excessive
exposure
to
this
material
may
result
in
some
irritation
to
the
eyes,
skin
or
respiratory
tract.
It
is
advisable
to
wear
gloves
when
handling
these
items.
Irritant
dust
will
only
be
released
from
the
items
if
they
are
broken
up
or
subjected
to
severe
abrasion.
In
these
instances
a
suitable
dust
mask
and
goggles
should
be
worn.
Always
thoroughly
wash
hands
after
installation,
servicing
or
changing
components.
When
disposing
of
any
items
manufactured
from
manmade
mineral
fibre
care
must
be
exercised.
If
any
irritation
of
the
eyes
or
severe
irritation
of
the
skin
is
experienced
seek
medical
attention.
Page
7

1
. Wall
Plate
2
. Flue
Elbow
3
. Heat
Exchanger
4
. Burner
5
. Air
Box
6
. Fan
Protection
Thermostat
7
. Fan
Assembly
8
. Condensate
Trap
9
. PCB
Housing
Assembly
10
. Gas
Tap
11
. Gas
/
Air
Ratio
Valve
12
. Flow
Pipe
Connection
13
. Return
Pipe
Connection
14
. Flow
Temperature
Safety
Thermostat
-
Black
15
. Flow
Temperature
Thermistor
-
Red
16
. Flow
Switch
(dry
fire
protection
)
KIT |
PART N° |
FLUE EXTENSION KITS( 110/70) |
|
Flue Extension 0. 25M |
241692 |
Flue Extension 0. 5M |
241694 |
Flue Extension 1M( Use two kits for 2M etc.) |
241695 |
Flue Bend × 2 - 45° ( Reduce overall length of flue by 0. 5m when fitting this bend) |
241689 |
Flue Bend - 90° ( Reduce overall length of flue by 1m when fitting each bend) |
241687 |
Horizontal Extended Flue( 1. 75M) |
5111457 |
Plume Displacement |
5117383 |
VERTICAL FLUE( 110/70) |
|
Vertical Flue Terminal |
242802 |
Vertical Flue Adaptor |
5106888 |
Page
8

3
.1
1
. Switched
Live
On
: When
the
switched
live
switches
on
if
the
flow
temperature
is
less
than
the
set
point
then
pump
overrun
occurs
. When
the
switched
live
switches
on
if
the
flow
temperature
is
greater
than
the
set
point
then
pump
overrun
occurs
.
2
. Pump
On
: The
pump
is
on
while
the
fan
, spark
generator
and
gas
valve
are
off
. After
10
seconds
if
the
flow
switch
has
made
then
fan
pre-purge
occurs
. After
10
seconds
if
the
flow
switch
has
not
made
then
anticycle
occurs
.
3
. Fan
Pre-Purge
: The
pump
and
fan
are
on
while
the
spark
generator
and
gas
valve
are
off
. After
5
seconds
ignition
occurs
.
4
. Ignition
: The
pump
, fan
, spark
generator
and
gas
valve
are
on
. If
a
flame
is
detected
then
burner
on
occurs
. If
a
flame
is
not
detected
within
5
seconds
and
less
than
5
ignition
attempts
have
been
made
then
fan
purge
occurs
. If
a
flame
is
not
detected
within
5
seconds
and
5
ignition
attempts
have
been
made
then
ignition
lockout
occurs
.
5
. Burner
On
: The
pump
, fan
and
gas
valve
are
on
while
the
spark
generator
is
off
. Flow
temperature
is
controlled
by
varying
the
fan
speed
(and
thereby
the
gas
rate
) to
achieve
optimum
operation
. If
the
flow
temperature
is
greater
than
the
set
point
or
the
TRVs
all
shut
down
then
fan
post
purge
occurs
.
6
. Fan
Post
Purge
: The
pump
and
fan
are
on
while
the
spark
generator
and
gas
valve
are
off
. After
5
seconds
if
the
TRVs
are
not
shut
down
then
pump
overrun
occurs
. After
5
seconds
if
the
TRVs
are
shut
down
then
anti-cycle
occurs
.
7
. Pump
Overrun
: The
pump
is
on
while
the
fan
, spark
generator
and
gas
valve
are
off
. After
1
minute
anticycle
occurs
.
8
. Anti-cycle
: The
pump
, fan
, spark
generator
and
gas
valve
are
off
. After
3
minutes
if
the
flow
temperature
is
less
than
the
set
point
then
pump
on
occurs
. After
3
minutes
if
the
flow
temperature
is
greater
than
the
set
point
then
pump
overrun
occurs
.
9
. Ignition
Lockout
: The
pump
, fan
, spark
generator
and
gas
valve
are
off
. The
boiler
can
only
be
reset
by
manually
using
the
reset
button
.
Page
9
Appliance Type |
C 13 |
C 33 |
C 53 |
Appliance Category |
CATI 2H |
Heat Input( Q)( Gross) |
Max |
Min |
|
15 HE |
kW |
16. 88 |
10. 2 |
Btu/hr |
57, 600 |
34, 840 |
|
24 HE |
kW |
24. 50 |
10. 2 |
Btu/hr |
83, 600 |
34, 840 |
|
30 HE |
kW |
33. 76 |
10. 2 |
(see note) |
Btu/hr |
115, 200 |
34, 840 |
Heat Output( P) |
|||
(Non Condensing 70° C Mean Water Temp) |
|||
Max |
Min |
||
15 HE |
kW |
15. 24 |
9. 14 |
Btu/hr |
52, 000 |
31, 180 |
|
24 HE |
kW |
22. 00 |
9. 14 |
Btu/hr |
75, 000 |
31, 180 |
|
30 HE |
kW |
30. 18 |
9. 14 |
Btu/hr |
102, 980 |
31, 180 |
|
Heat Output( P) |
|||
(Condensing 40° C Mean Water Temp) |
|||
Max |
Min |
||
15 HE |
kW |
16. 49 |
10. 1 |
Btu/hr |
56, 260 |
34, 520 |
|
24 HE |
kW |
23. 8 |
10. 1 |
Btu/hr |
81, 200 |
34, 520 |
|
30 HE |
kW |
32. 61 |
10. 1 |
Btu/hr |
113, 280 |
34, 520 |
|
Max Gas Rate |
(2H - G20 - 20mbar) |
||
(After 10 Mins) |
|||
Btu/hr |
52, 000 |
75, 000 |
102, 980 |
m 3 /hr |
1. 64 |
2. 31 |
2. 95 |
ft 3 /hr |
52. 1 |
83. 3 |
104. 2 |
Injector( Natural Gas) |
||
6. 5mm Diameter |
||
CO/CO 2 Ratio |
0. 001 |
|
Nox Class |
5 |
|
Horizontal |
||
Flue Terminal |
Diameter |
110mm |
Dimensions |
Projection |
150mm |
Connections |
||
Gas Supply |
- |
½in BSPT |
Central Heating Flow |
- |
28mm |
Central Heating Return |
- |
28mm |
Condensate Drain |
- |
1 in BSP |
Outercase Dimensions |
||
Overall Height Inc Flue Elbow |
- |
750mm |
Casing Height |
- |
600mm |
Casing Width |
- |
390mm |
Casing Depth |
- |
320mm |
Clearances |
||
(For unventilated compartments see Section 7. 2) |
||
Both Sides |
5mm Min |
|
Above Casing |
200mm Min |
|
Below Casing |
50mm Min |
|
Front( For Servicing) |
500mm Min |
|
Front( In Operation) |
5mm Min |
|
Weights |
kg |
|
Packaged Boiler Carton |
36. 2 |
|
Packaged Flue Kit |
3. 6 |
|
Installation Lift Weight |
26. 0 |
|
Recommended System |
||
Temperature Drop |
||
Condensing |
20° C |
36° F |
Electrical Supply |
230V~ 50Hz |
|
(Appliance must be connected to an earthed supply) |
||
Power Consumption |
80W |
|
External Fuse Rating |
3A |
|
Internal Fuse Rating( BS 4265) |
||
Fuse |
3. 15 AT( PCB) |
|
Electrical Protection |
IPX2 |
|
Water Content |
||
litres |
2. 6 |
|
pints |
4. 6 |
|
Static Head |
||
max |
30 metres( 100 ft) |
|
min |
1 metre( 3. 25 ft) |
|
Low Head |
0. 2m( 8 in) min |
|
System Detail |
||
fully pumped open vented& sealed systems |
||
Gas Connection |
||
G½" B. S. P. Thread |
||
Controls |
||
boiler thermostat, safety thermostat, flow switch, electronic flame sensing, temperature protection thermostat& condensate blockage sensor |
||
Inlet Pressure at Gas Valve( Natural Gas) |
||
Min |
18. 1 mbar |
|
Max |
22. 5 mbar |
|
(see Section 10. 1) |
||
Flow Temperature( adjustable) |
||
55° C to 78° C(± 5° C) |
||
NOTE: The maximum output of the 30 HE is factory set at 22. 0kW( 75, 000 Btu/hr). This can be altered to 30. 18kW( 102, 980 Btu/hr) - see section 8. 8. |
SEDBUK
Declaration
For
15
HE
-
The
efficiency
is
91
.3
%
For
24
HE
-
The
efficiency
is
90
.9
%
For
30
HE
-
The
efficiency
is
90
.9
%
This
value
is
used
in
the
UK
Government
's
Standard
Assessment
Procedure
(SAP
) for
energy
rating
of
dwellings
. The
test
data
from
which
it
has
been
calculated
has
been
certified
by
0087
.

Page
10

Fig
. 7
DIMENSIONS |
|
A |
600mm |
B |
320mm |
C |
390mm |
D |
125mm Ø Min. |
E |
150mm |
F |
125mm |
The
3
° (1
in
20
) fall
provided
by
the
elbow
is
to
allow
condensate
to
run
back
to
the
boiler
, for
disposal
through
the
condensate
discharge
pipe
.

Fig
. 8
SIDE FLUE( left and right)
|
|
Flue length( Y) |
Clearance( X) |
up to 1m |
55mm |
1m - 2m |
110mm |
2m - 3m |
165mm |
Page
11
6
.1
Water
Circulating
Systems
1
. The
appliance
is
suitable
for
use
with
open
vent
fully
pumped
systems
and
sealed
systems
.
The
following
conditions
should
be
observed
on
all
systems
:
The
static
head
must
not
exceed
30m(
100ft)
of
water.
The
boiler
must
not
be
used
with
a
direct
cylinder.
Drain
cocks
should
be
fitted
to
all
system
low
points.
All
gas
and
water
pipes
and
electrical
wiring
must
be
installed
in
a
way
which
would
not
restrict
the
servicing
of
the
boiler.
Position
isolating
valves
as
close
to
circulating
pump
as
possible.
It
is
recommended
that
the
return
pipe
is
fitted
with
an
automatic
air
vent
as
close
to
the
boiler
as
is
practical.
6
.2
Treatment
of
Water
Circulating
Systems
All
recirculatory
water
systems
will
be
subject
to
corrosion
unless
an
appropriate
water
treatment
is
applied.
This
means
that
the
efficiency
of
the
system
will
deteriorate
as
corrosion
sludge
accumulates
within
the
system,
risking
damage
to
pump
and
valves,
boiler
noise
and
circulation
problems.
When
fitting
new
systems
flux
will
be
evident
within
the
system,
which
can
lead
to
damage
of
system
components.
All
systems
must
be
thoroughly
drained
and
flushed
out.
Using,
for
example
Betz-Dearborn
Sentinel
X300
or
X400
or
Fernox
Superfloc
Universal
Cleanser.
They
should
be
used
following
the
flushing
agent
manufacturer'
s
instructions.
System
additives
-
corrosion
inhibitors
and
flushing
agents/descalers
should
be
suitable
for
aluminium
and
comply
to
BS7593
requirements,
e.
g
Betz-Dearborn
Sentinel
X100
and
Fernox-Copal
which
should
be
used
following
the
inhibitor
manufacturer'
s
instructions.
Failure
to
flush
and
add
inhibitor
to
the
system
will
invalidate
the
appliance
warranty
.
It
is
important
to
check
the
inhibitor
concentration
after
installation,
system
modification
and
at
every
service
in
accordance
with
the
manufacturer'
s
instructions. (
Test
kits
are
available
from
inhibitor
stockists.)
For
information
or
advice
regarding
any
of
the
above
contact
Technical
Enquiries.
Page
12
6
.3
Pipework
1
. The
sizes
of
flow
and
return
pipes
from
the
boiler
should
be
determined
by
normal
methods
, according
to
the
requirements
of
the
system
. The
connection
to
the
boiler
is
28mm
(compression
).
2
. Due
to
space
requirements
within
the
boiler
outercase
, pipework
should
comprise
of
solder
fittings
.
3
. A
20
°C
(36
°F
) drop
in
temperature
across
the
system
is
recommended
for
condensing
boilers
. Existing
radiators
may
be
oversized
and
so
allow
this
, but
where
radiator
sizing
is
marginal
it
may
be
advisable
to
retain
a
system
temperature
drop
of
11
°C
(20
°F
).
4
. In
systems
using
non-metallic
pipework
it
is
necessary
to
use
copper
pipe
for
the
boiler
Flow
and
Return
. The
copper
must
extend
at
least
1
metre
from
the
boiler
and
include
any
branches
(Fig
. 9
).

Fig
. 9
6
.4
Low
Head
Installation
1
. Using
a
close
couple
arrangement
the
minimum
head
is
as
shown
in
the
diagrams
(Figs
. 10
& 11
) subject
to
the
following
conditions
:

Fig
. 10

Fig
. 11
a
) The
pump
being
adjusted
to
give
a
20
°C
drop
across
the
boiler
.
b
) The
pump
must
be
fitted
on
the
flow
.
c
) The
pump
must
be
fitted
in
accordance
with
the
pump
manufacturer
's
instructions
.
d
) The
open
vent
pipe
must
be
taken
up
from
a
tee
in
a
horizontal
section
of
the
flow
pipe
.
An
alternative
Low
Head
Installation
(Fig
. 12
)

Fig
. 12
2
. For
heads
below
400mm
then
a
combined
vent
and
feed
pipe
may
be
connected
. This
must
be
a
minimum
of
22mm
diameter
. It
is
recommended
that
an
air
separator
is
fitted
when
using
a
combined
feed
and
vent
pipe
.
6
.5
Thermal
Stores
1
. When
the
boiler
is
fitted
in
conjunction
with
a
thermal
store
, both
jumpers
must
be
removed
from
the
PCB
, see
Fig
. 32
Section
8
.8
.
Page
13

Key
to
colours
b |
- |
Blue |
br |
- |
Brown |
w |
- |
White |
o |
- |
Orange |
gr |
- |
Grey |
g/y |
- |
Green/Yellow |
Y
Plan
, Room
Thermostat
System
, CH
Interlocked
By
Room
Thermostat
At
least
the
Radiator
(s
) near
the
Room
Thermostat
not
TRV
'd
Pump
run
from
Switched
Live
By-pass
permitted
but
not
required
for
Part
L1
compliance

S
Plan
, Room
Thermostat
System
, CH
Interlocked
By
Room
Thermostat
At
least
the
Radiator
(s
) near
the
Room
Thermostat
not
TRV
'd
Pump
run
from
Switched
Live
By-pass
permitted
but
not
required
for
Part
L1
compliance

Y
Plan
, Fully
TRV
'd
System
, CH
Interlocked
By
Boiler
Flow
Switch
Room
Thermostat
should
not
be
fitted
Pump
must
be
run
from
Boiler
P/F
connection
for
Part
L1
compliance
By-pass
not
permitted
(must
be
valved
off
) for
Part
L1
compliance

S
Plan
, Fully
TRV
'd
System
, CH
Interlocked
By
Boiler
Flow
Switch
Room
Thermostat
should
not
be
fitted
Pump
must
be
run
from
Boiler
P/F
connection
for
Part
L1
compliance
By-pass
not
permitted
(must
be
valved
off
) for
Part
L1
compliance
6
.5
System
Controls
This
boiler
does
not
require
a
bypass
.
This
boiler
does
not
require
a
permanent
live
.
The
pump
only
needs
wiring
directly
to
the
boiler
for
fully
TRV
'd
systems
.
1
. To
comply
with
Part
L1
of
the
Building
Regulations
the
heating
system
into
which
the
boiler
is
installed
should
include
the
following
:
a
) zone
controls
b
) timing
controls
c
) boiler
control
interlocks
2
. Such
a
system
needs
to
be
fully
pumped
and
must
provide
independent
temperature
and
time
control
to
both
the
heating
and
hot
water
circuits
and
have
a
boiler
interlock
.
3
. The
boiler
should
be
controlled
so
that
it
operates
on
demand
only
. Where
it
is
proposed
to
effect
control
by
thermostatic
radiator
valves
, a
room
thermostat
(or
other
device
such
as
a
flow
switch
-
a
flow
switch
is
integral
to
this
boiler
) should
also
be
provided
to
switch
off
the
boiler
when
there
is
no
demand
for
heating
or
hot
water
.
4
. The
interlock
for
the
CH
circuit
can
be
provided
by
either
a
Room
Thermostat
or
a
fully
TRV
'd
system
with
the
pump
wired
back
to
the
boiler
without
a
bypass
. Connection
diagrams
for
both
options
for
Y
and
S
plan
systems
are
shown
.
Page
14
6
.7
Sealed
Systems
(Fig
. 13
)

Fig
. 13

Fig
. 14
1
. SAFETY
VALVE
-
A
safety
valve
complying
with
the
requirements
of
BS
6750
Part
1
must
be
fitted
close
to
the
boiler
on
the
flow
pipe
by
means
of
a
horizontal
or
vertically
upward
connection
with
no
intervening
valve
or
restrictions
and
should
be
positioned
to
facilitate
testing
. The
valve
should
be
pre-set
and
non-adjustable
to
operate
at
a
pressure
of
3
bar
(45
Ibf/in
2
). It
must
be
arranged
to
discharge
any
water
or
steam
through
a
pipe
to
a
safe
outlet
position
.
2
. PRESSURE
GAUGE
-
A
pressure
gauge
of
minimum
range
0-4
bar
(0-60
Ibf/in
2
) with
a
fill
pressure
indicator
must
be
fitted
to
the
system
, preferably
at
the
same
point
as
the
expansion
vessel
in
an
easily
visible
position
.
3
. EXPANSION
VESSEL
-
An
expansion
vessel
complying
with
the
requirements
of
BS
4814
must
be
fitted
to
the
system
by
means
of
a
connection
close
to
the
inlet
side
of
the
circulating
pump
in
accordance
with
the
manufacturers
instructions
, the
connecting
pipe
being
unrestricted
and
not
less
than
15mm
(½ in
) nominal
size
. The
volume
of
the
vessel
should
be
suitable
for
the
system
water
content
and
the
nitrogen
or
air
charge
pressure
should
not
be
less
than
the
system
static
head
(See
Table
. 1
).
Table
. 1
Method
of
determining
minimum
valve
of
expansion
vessel
volume
for
sealed
systems
using
Baxi
Boilers
Vessel Charge Pressure( Bar) |
Initial System Pressure( Bar) |
Multiply Total Water Content Of System By( Litres) |
0. 5 |
0. 5 |
0. 067 |
1. 0 |
0. 112 |
|
1. 5 |
0. 207 |
|
2. 0 |
0. 441 |
|
1. 0 |
1. 0 |
0. 087 |
1. 5 |
0. 152 |
|
2. 0 |
0. 330 |
|
1. 5 |
1. 5 |
0. 125 |
2. 0 |
0. 265 |
Example
:-
System
Volume
= 75
litres
Vessel
Charge
Pressure
= 1
.0
bar
Initial
System
Pressure
= 1
.5
bar
Then
:-
75
x
0
.152
= 11
.4
litres
Expansion
Vessel
Volume
NOTE
Where
a
vessel
of
the
calculated
size
is
not
obtainable
then
the
next
available
larger
size
should
be
used
.
Further
details
of
sealed
system
design
can
be
obtained
from
BS
5449
and
the
British
Gas
publication
entitled
'Specifications
for
Domestic
Wet
Central
Heating
Systems
'.
4
. FILLING
POINT
-
A
filling
point
connection
on
the
central
heating
return
pipework
must
be
provided
to
facilitate
initial
filling
and
pressurising
and
also
any
subsequent
water
loss
replacement
/
refilling
. The
sealed
primary
circuits
may
be
filled
or
replenished
by
means
of
a
temporary
connection
between
the
primary
circuit
and
a
supply
pipe
provided
a
'Listed
' double
check
valve
or
some
other
no
less
effective
backflow
prevention
device
is
permanently
connected
at
the
inlet
to
the
circuit
and
the
temporary
connection
is
removed
after
use
. The
filling
method
adopted
must
be
in
accordance
with
all
relevant
water
supply
regulations
and
use
approved
equipment
.
Your
attention
is
drawn
to
, for
GB
: Guidance
G24
.2
and
recommendation
R24
.2
of
the
Water
Regulations
Guide
. for
IE
: the
current
edition
of
I
.S
. 813
"Domestic
Gas
Installations
".
5
. MAKE
UP
SYSTEM
-
A
method
of
replacing
water
lost
from
the
system
should
be
provided
either
by
means
of
a
make
up
vessel
of
not
more
than
3
litres
(5
pints
) capacity
, mounted
above
the
highest
point
of
the
system
, or
by
re-pressurisation
of
the
system
.
6
. VENTING
-
A
method
of
venting
the
system
during
filling
and
commissioning
must
be
provided
by
fitting
automatic
air
vents
or
by
venting
manually
.
7
. HOT
WATER
STORAGE
-
The
hot
water
storage
vessel
must
be
of
the
indirect
coil
type
. All
components
used
in
the
system
must
be
suitable
for
operation
at
110
°C
(230
°F
) and
at
the
pressure
allowed
by
the
safety
valve
.
Page
15
7
.1
Location
NOTE: Due to the high efficiency of the boiler a plume of water vapour will be discharged from the flue. This should be taken into account when siting the flue terminal. |
1
. The
boiler
may
be
fitted
to
any
suitable
wall
with
the
flue
passing
through
an
outside
wall
or
roof
and
discharging
to
atmosphere
in
a
position
permitting
satisfactory
removal
of
combustion
products
and
providing
an
adequate
air
supply
. The
boiler
should
be
fitted
within
the
building
unless
otherwise
protected
by
a
suitable
enclosure
i
.e
. garage
or
outhouse
. (The
boiler
may
be
fitted
inside
a
cupboard
-
see
Section
7
.2
).
2
. If
the
boiler
is
sited
in
an
unheated
enclosure
then
it
is
recommended
to
incorporate
an
appropriate
device
for
frost
protection
in
the
system
controls
.
3
. If
the
boiler
is
fitted
in
a
room
containing
a
bath
or
shower
, it
can
only
be
fitted
in
zone
3
, (Figs
. A
& B
shows
zone
dimensions
for
a
bathtub
. For
other
examples
refer
to
Section
601
of
the
Current
I
.E
.E
. Wiring
Regulations
) reference
must
be
made
to
the
relevant
requirements
.

Fig
. A

Fig
. B
In
GB
this
is
the
current
I
.E
.E
. Wiring
Regulations
and
Building
Regulations
.
In
IE
reference
should
be
made
to
the
current
edition
of
I
.S
. 813
"Domestic
Gas
Installations
" and
the
current
ETCI
rules
.
4
. If
the
boiler
is
to
be
fitted
into
a
building
of
timber
frame
construction
then
reference
must
be
made
to
the
current
edition
of
Institute
of
Gas
Engineers
Publication
IGE/UP/7
(Gas
Installations
in
Timber
Framed
Housing
).
7
.2
Ventilation
of
Compartments
1
. Where
the
boiler
is
installed
in
a
cupboard
or
compartment
, no
air
vents
are
required
for
cooling
purposes
providing
that
the
minimum
dimensions
below
are
maintained
.
Sides |
15mm |
|
Top |
200mm |
|
Bottom |
50mm |
|
Front |
30mm |
2
. If
the
boiler
is
installed
in
a
smaller
cupboard
or
compartment
it
must
be
ventilated
according
to
BS
5440
Part
2
and
the
minimum
clearances
given
in
section
4
.0
"Technical
Data
" maintained
.
3
. Any
compartment
should
be
large
enough
to
house
the
boiler
only
.
NOTE: The ventilation label on the front of the outer case MUST NOT BE REMOVED when the appliance is installed in a compartment or cupboard. |
Page
16
7
.3
Clearances
(Figs
. 15
& 16
)

Fig
. 15

Fig
. 16
1
. A
flat
vertical
area
is
required
for
the
installation
of
the
boiler
.
2
. These
dimensions
include
the
necessary
clearances
around
the
boiler
for
case
removal
, spanner
access
and
air
movement
. Additional
clearances
may
be
required
for
the
passage
of
pipes
around
local
obstructions
such
as
joists
running
parallel
to
the
front
face
of
the
boiler
.
3
. For
unventilated
compartments
see
Section
7
.2
.
1
. The
gas
installation
should
be
in
accordance
with
the
relevant
standards
. In
GB
this
is
BS
6891
. In
IE
this
is
the
current
edition
of
I
.S
. 813
"Domestic
Gas
Installations
".
2
. The
connection
to
the
appliance
is
a
½in
BSP
Internal
Threaded
Connection
located
at
the
rear
of
the
gas
service
cock
(Fig
. 6
).
3
. Ensure
that
the
pipework
from
the
meter
to
the
appliance
is
of
adequate
size
. (22mm
pipework
must
be
connected
to
the
appliance
gas
service
cock
. This
should
extend
for
at
least
3
meters
back
towards
the
gas
meter
). Do
not
use
pipes
of
a
smaller
diameter
than
the
boiler
gas
connection
.
7
.5
Electrical
Supply
1
. External
wiring
must
be
correctly
earthed
, polarised
and
in
accordance
with
relevant
regulations/rules
. In
GB
this
is
the
current
I
.E
.E
. Wiring
Regulations
. In
IE
reference
should
be
made
to
the
current
edition
of
ETCI
rules
.
2
. The
mains
supply
is
230V
~ 50Hz
fused
at
3A
.
NOTE: " The method of connection to the electricity supply must facilitate complete electrical isolation of the appliance".
|
WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
Page
17
Termination
to
an
internal
soil
and
vent
pipe

External
termination
via
internal
discharge
branch
e
.g
sink
waste
-
downstream

Termination
to
a
drain
or
gully

Termination
to
a
purpose
made
soakaway

FAILURE
TO
INSTALL
THE
CONDENSATE
DISCHARGE
PIPEWORK
CORRECTLY
WILL
AFFECT
THE
RELIABLE
OPERATION
OF
THE
BOILER
The
condensate
discharge
pipe
MUST
NOT
RISE
at
any
point
along
its
length
. There
MUST
be
a
fall
of
AT
LEAST
2
.5
° (50mm
per
metre
) along
the
entire
run
.
NOTE: It is unnecessary to fit an air break in the discharge pipe. |
1
. The
condensate
outlet
terminates
in
a
1
" BSP
nut
and
seal
for
the
connection
of
21
.5mm
(¾in
) plastic
overflow
pipe
which
should
generally
discharge
internally
into
the
household
drainage
system
. If
this
is
not
possible
, discharge
into
an
outside
drain
is
acceptable
.
2
. Ensure
the
discharge
of
condensate
complies
with
any
national
or
local
regulations
in
force
.
BS
6798
:2000
& Part
H1
of
the
Building
Regulations
give
further
guidance
.
3
. The
discharge
pipe
should
be
run
in
a
proprietary
drain
pipe
material
e
.g
. PVC
, PVC-U
, ABS
, PVC-C
or
PP
.
4
. Metal
pipework
is
NOT
suitable
for
use
in
condensate
discharge
systems
.
5
. The
pipe
should
be
a
minimum
of
21
.5mm
diameter
and
must
be
supported
using
suitably
spaced
clips
to
prevent
sagging
.
6
. It
is
advisable
to
keep
the
condensate
pipe
internal
.
7
. External
runs
greater
than
3
metres
or
runs
in
cold
areas
should
use
32mm
waste
pipe
.
8
. If
the
boiler
is
fitted
in
an
unheated
location
the
entire
condensate
discharge
pipe
should
be
treated
as
an
external
run
.
9
. In
all
cases
discharge
pipe
must
be
installed
to
aid
disposal
of
the
condensate
. To
reduce
the
risk
of
condensate
being
trapped
, as
few
bends
and
fittings
as
possible
should
be
used
.
10
. When
discharging
condensate
into
a
soil
stack
or
waste
pipe
the
effects
of
existing
plumbing
must
be
considered
. If
soil
pipes
or
waste
pipes
are
subjected
to
internal
pressure
fluctuations
when
WC
's
are
flushed
or
sinks
emptied
then
back-pressure
may
force
water
out
of
the
boiler
trap
and
cause
appliance
lockout
.
Examples
are
shown
of
the
following
methods
of
termination
:-
i
) to
an
internal
soil
& vent
pipe
ii
) via
an
internal
discharge
branch
(e
.g
. sink
waste
)
iii
) to
a
drain
or
gully
iv
) to
a
purpose
made
soakaway
Page
18
Table
. 2
Terminal Position with Minimum Distance( Fig. 17) |
(mm) |
|
A a |
Directly below an opening, air brick, opening windows, etc. |
300 |
B a |
Above an opening, air brick, opening window etc. |
300 |
C a |
Horizontally to an opening, air brick, opening window etc. |
300 |
D |
Below gutters, soil pipes or drain pipes. |
25 |
E |
Below eaves. |
25 |
F |
Below balconies or car port roof. |
25 |
G |
From a vertical drain pipe or soil pipe. |
25 |
H |
From an internal( i) or external( ii) corner. |
(i) 115( ii) |
I |
Above ground, roof or balcony level. |
300 |
J |
From a surface or boundary line facing a terminal. |
600 |
K |
From a terminal facing a terminal( Horizontal flue). |
1200 |
From a terminal facing a terminal( Vertical flue). |
600 |
|
L |
From an opening in carport( e. g. door, window) into the dwelling. |
1200 |
M |
Vertically from a terminal on the same wall. |
1500 |
N |
Horizontally from a terminal on the same wall. |
300 |
R |
From adjacent wall to flue( vertical only). |
300 |
S |
From an adjacent opening window( vertical only). |
1000 |
a
In
addition
, the
terminal
should
be
no
nearer
than
150
mm
to
an
opening
in
the
building
fabric
formed
for
the
purpose
of
accommodating
a
built-in
element
such
as
a
window
frame
. See
BS
5440
Pt
. 1
.

NOTE
: The
distance
from
a
fanned
draught
appliance
terminal
installed
parallel
to
a
boundary
may
not
be
less
than
300mm
in
accordance
with
the
diagram
below
7
.7
Flue
NOTE: Due to the high efficiency of the boiler a plume of water vapour will be discharged from the flue. This should be taken into account when siting the flue terminal. |
1
. The
following
guidelines
indicate
the
general
requirements
for
siting
balanced
flue
terminals
.
For
GB
recommendations
are
given
in
BS
5440
Pt
.1
.
For
IE
recommendations
are
given
in
the
current
edition
of
I
.S
. 813
"Domestic
Gas
Installations
".
2
. If
the
terminal
discharges
onto
a
pathway
or
passageway
, check
that
combustion
products
will
not
cause
a
nuisance
and
that
the
terminal
will
not
obstruct
the
passageway
.
3
. Take
into
consideration
the
effect
the
plume
of
vapour
may
have
on
neighbours
when
siting
the
flue
.
4
. Adjacent
surfaces
close
to
the
flue
terminal
may
need
protection
from
the
effects
of
condensation
.
Alternatively
a
flue
deflector
kit
(part
no
. 248167
) is
available
.
5
. For
installation
of
the
flue
into
an
internal
corner
at
the
25mm
dimension
the
flue
deflector
kit
(part
no
. 248167
) must
be
fitted
.
6
. * Reduction
to
the
boundary
is
possible
down
to
25mm
but
the
flue
deflector
kit
(part
no
. 248167
) must
be
fitted
.
7
. If
required
a
suitable
terminal
guard
is
available
from
Baxi
for
use
with
the
flue
deflector
.
8
. For
fitting
under
low
soffits
and
eaves
it
is
acceptable
for
the
flue
to
project
upto
500mm
from
the
face
of
the
wall
to
the
inside
of
the
air
intake
. This
can
be
painted
if
required
using
a
suitable
external
paint
.
9
. If
a
terminal
is
less
than
2
metres
(78
¾ in
) above
a
balcony
, above
ground
or
above
a
flat
roof
to
which
people
have
access
, then
a
suitable
terminal
guard
must
be
provided
.
Page
19
7
.8
Flue
Dimensions
See
Section
2
.2
. The
standard
horizontal
flue
kit
allows
for
flue
lengths
between
270mm
(105/8
") and
800mm
(32
") from
elbow
to
terminal
(Fig
. 18
).

Fig
. 18
The
maximum
permissible
equivalent
flue
length
is
: 4
metres
(Fig
. 18a
).

Fig
. 18a
NOTE: Each additional 45° of flue bend will account for an equivalent flue length of 0. 5m. eg. 45° = 0. 5m, 90° = 2 × 45° = 1m etc. |

Fig
. 19
1
. When
codes
of
practice
dictate
the
use
of
terminal
guards
, they
can
be
obtained
from
most
Plumbers
' and
Builders
' Merchants
.
2
. When
ordering
a
terminal
guard
, quote
the
appliance
model
number
.
3
. The
flue
terminal
guard
should
be
positioned
centrally
over
the
terminal
and
fixed
as
illustrated
.
7
.10
Vertical
Flue
1
. Only
a
flue
approved
with
the
Baxi
Solo
15
, 24
and
30
HE
can
be
used
.
2
. For
information
on
vertical
flues
consult
the
Baxi
Flue
Guide
Brochure
or
Notes
for
Guidance
supplied
with
the
vertical
flue
pack
.
Page
20

Key |
Accessory |
Size |
Baxi Code Number |
Concentric Flue System 110mm diameter |
|||
A |
Horizontal flue kit |
850mm |
236921 |
B |
Straight extension kit |
1000mm |
241695 |
500mm |
241694 |
||
250mm |
241692 |
||
C |
Bend kit |
93° |
241687 |
D |
Bend kit( pair) |
45° |
241689 |
E |
Horizontal flue terminal |
243013BAX |
|
Clamp |
110mm |
243014BAX |
|
Twin Flue System 80mm diameter |
|||
F |
Straight extension kit |
1000mm |
238690 |
500mm |
238692 |
||
250mm |
238694 |
||
G |
Bend kit |
90° |
246139 |
H |
Bend kit( pair) |
45° |
246138 |
Universal Vertical Flue Kits |
|||
J |
Twin flue adaptor kit |
242757 |
|
K |
Vertical flue terminal |
242802 |
|
L |
Universal roof tile |
25° /50° |
243015 |
M |
Roof cover plate kit |
243131 |
|
N |
Flat roof flashing |
243016BAX |
|
R |
Vertical flue adapter |
5106888 |
|
Clamp |
80mm |
238684 |
|
7
.11
Flue
options
Concentric
The
maximum
equivalent
lengths
are
4m
(horizontal
) or
(vertical
). There
lengths
exclude
the
standard
elbow
and
flue/terminal
assembly
(horizontal
) and
terminal
assembly
(vertical
).
Twin
Flue
The
total
maximum
equivalent
flue
length
is
150m
.
NOTE
: Each
1m
of
flue
duct
should
be
calculated
as
2m
.
Any
additional
"in
line
" bends
in
the
flue
system
must
be
taken
into
consideration
. Their
equivalent
lengths
are
:
Concentric Pipes: |
45° bend |
0. 5 m |
93° bend |
1. 0 m |
|
Twin Flue Pipe: |
45° bend( air duct) |
1. 3 m |
45° bend( flue duct) |
2. 6 m |
|
90° bend( air duct) |
4. 8 m |
|
90° bend( flue duct) |
9. 6 m |
Detailed
examples
of
equivalent
flue
length
calculation
are
given
in
the
Installation
Guidance
Notes
for
each
flue
system
type
.
(Documents
243501
and
243502
for
concentric
and
twin
pipe
respectively
).
Page
21
Check
Site
Requirements
(section
7
) before
commencing
.
8
.1
Initial
Preparation
The
gas
supply
, gas
type
and
pressure
must
be
checked
for
suitability
before
connection
(see
Section
7
.4
).
NOTE: If the boiler wall plate is to be pre-hung, follow both these instructions and those on the boiler pack. |
1
. Remove
the
fixing
template
(Fig
. 20
) from
the
carton
.

Wall Thickness |
Flue Hole ø |
up to 227mm |
125mm core drill |
up to 750mm |
150mm core drill |
up to 1200mm |
175mm core drill |
Fig
. 20
2
. After
considering
the
site
requirements
(see
Section
7
.0
) position
the
template
on
the
wall
ensuring
it
is
level
both
horizontally
and
vertically
.
NOTE: When fitting Plume Displacement Kit refer to the instructions supplied for details of installation of the flue. |
3
. Mark
the
position
of
the
centre
hole
for
the
wall
plate
(Fig
. 20
).
4
. Mark
the
centre
of
the
flue
hole
(rear
exit
).
For
side
exit
: project
the
horizontal
side
flue
centre
line
into
the
corner
of
the
room
and
along
the
wall
to
where
the
flue
hole
will
be
drilled
. (Fig
. 20
).
The
diagram
(Fig
. 21
) shows
the
dimensions
required
to
ensure
any
horizontal
flue
is
installed
with
the
correct
fall
to
the
boiler
. Mark
the
offset
(V
) dimension
and
if
required
, mark
the
position
of
the
gas
and
water
pipes
. Remove
the
template
.

Fig
. 21
5
. Cut
the
hole
for
the
flue
(minimum
diameter
125mm
, see
table
(Fig
. 20
) for
wall
thicknesses
and
flue
diameters
).
6
. Drill
and
plug
the
wall
as
previously
marked
. Secure
the
wall
plate
using
the
centre
hole
(Fig
. 22
).

Fig
. 22
7
. Ensuring
the
wall
plate
is
level
both
horizontally
and
vertically
, drill
and
plug
at
least
4
securing
positions
at
the
top
and
bottom
through
the
wall
plate
. Utilising
the
slots
available
ensure
the
wall
plate
is
square
and
secure
to
the
wall
(Fig
. 22
).
8
. Loosely
route
the
condensate
discharge
pipe
to
the
lower
left
hand
side
of
the
wall
plate
.
Page
22
8
.2
Preparing
The
Boiler
1
. Remove
the
outer
carton
.
2
. Remove
the
internal
packaging
.
3
. Hinge
down
the
lower
door
panel
and
unscrew
the
securing
screws
. Lift
the
outercase
upwards
and
remove
(Fig
. 23
).

Fig
. 23
Baxi
declare
that
no
substances
harmful
to
health
are
contained
in
the
appliance
or
used
during
appliance
manufacture
.
Page
23
8
.3
Fitting
The
Boiler
(Fig
. 24
)

Fig
. 24
1
. Remove
the
screw
and
retaining
bracket
from
the
wall
plate
spring
clip
.
2
. Offer
up
the
boiler
to
the
wall
plate
using
the
lifting
points
shown
in
Fig
. 24
and
locate
the
rear
bottom
edge
onto
the
self
locating
support
at
the
base
of
the
wall
plate
. (See
Safe
Manual
Handling
page
5
.)
NOTE: When installing in a Loft/Small Compartment, access for lifting the boiler from the front can be gained for two people using the lifting points. ( Fig. 24). |
3
. Rotate
the
boiler
and
engage
into
temporary
spring
retaining
latch
.
4
. Ensure
the
boiler
is
secured
with
the
retaining
bracket
and
screw
previously
removed
, immediately
.
5
. Remove
thread
protection
caps
from
the
FLOW
and
RETURN
connections
.
8
.4
Making
the
Water
Connections
(Fig
. 25
)

1
. The
boiler
has
two
side
water
connections
, the
front
connection
being
FLOW
and
the
rear
connection
being
RETURN
.
2
. It
is
essential
that
Flow
and
Return
pipes
are
connected
to
the
correct
fittings
. The
flow
connection
incorporates
the
boiler
thermostats
and
a
flow
switch
. To
avoid
damage
to
the
flow
switch
when
tightening
the
flow
connection
the
use
of
two
spanners
is
recommended
.
3
. A
copper
elbow
, compression
nut
and
olive
are
provided
in
the
kit
for
the
return
connection
.
NOTE: Drain cocks should be fitted to all system' s low points and vents to all high points. |
4
. Ensure
that
any
pipework
is
routed
so
as
to
leave
the
boiler
via
the
spaces
at
the
rear
of
the
outer
case
, either
at
the
top
or
at
the
bottom
. Break
Off
panels
are
provided
, top
and
bottom
. Pipework
within
the
confines
of
the
outercase
should
consist
of
solder
fittings
.
NOTE: It is important that the pipework does not interfere with the correct fitting of the outer case and a space of 14mm clearance must be left between any vertical pipes and the outer edge of the wall plate. |
8
.5
Making
the
Condensate
Drain
Connection
1
. Connect
the
condensate
drain
using
the
1
"BSP
nut
and
seal
supplied
. (see
section
7
.6
).
NOTE: To ensure the correct operation and integrity of the condensate drainage system - Carefully pour approximately 1 cupful( 250ml) of water into the flue products exhaust, at the top of the heat exchanger( Fig. 25a) to ensure a seal is made in the trap. |
Page
24
8
.6
Making
the
Gas
Connection
1
. Connect
the
gas
supply
to
the
G
½ (½in
BSPT
Internal
) gas
tap
. This
is
located
on
the
lower
right
side
of
the
boiler
, access
by
hinging
down
the
PCB
housing
(see
Fig
. 32
).
8
.7
Fitting
The
Flue
Before
fitting
the
flue
, check
the
condensate
drain
integrity
(see
section
8
.5
).
IMPORTANT: The flue should always be installed with a 3° ( 1 in 20) fall from terminal to elbow, to allow condensate to run back to the boiler. |
HORIZONTAL
FLUE
1
. The
standard
flue
is
suitable
for
lengths
270mm
minimum
to
800mm
maximum
(measured
from
the
edge
of
the
flue
elbow
outlet
).
Rear
Flue
: maximum
wall
thickness
-
630mm
Side
Flue
: maximum
wall
thickness
-
565mm
(left
or
right
)
2
. For
rear
exit
-
measure
the
wall
thickness
(Fig
. 26
) and
to
this
dimension
add
210mm
. This
dimension
to
be
known
as
(X
).

Fig
. 26
i
.e
.
(X
) = wall
thickness
+ 210
3
. Take
the
flue
and
mark
off
(X
) from
the
terminal
end
as
indicated
in
the
diagram
(Fig
. 27
).

Fig
. 27
Check
your
dimensions
.
The
flue
tubes
are
fixed
together
. Cut
through
both
tubes
whilst
resting
the
flue
on
the
semi-circular
packing
pieces
. Deburr
both
tube
ends
.
4
. For
side
exit
-
measure
the
distance
from
the
edge
of
the
wall
plate
to
the
inner
face
of
the
wall
(Fig
. 26
) and
to
this
dimension
add
the
wall
thickness
+ 250mm
. This
dimension
to
be
known
as
(Z
).
i
.e
.
(Z
) = wall
plate
to
wall
+ wall
thickness
+ 250
5
. Take
the
flue
and
mark
off
(Z
) from
the
terminal
end
as
indicated
(Fig
. 27
).
Check
your
dimensions
.
The
flue
tubes
are
fixed
together
. Cut
through
both
tubes
whilst
resting
the
flue
on
the
semi-circular
packing
pieces
. Deburr
both
tube
ends
.
IMPORTANT: Check all measurements before cutting. |
NOTE: When cutting ensure the cut does not interfere with the inner flue support bracket( Fig. 27a). |

Fig
. 27a
Page
25
6
. Ensure
the
inner
flue
support
bracket
is
positioned
in
the
flue
(Fig
. 28
).

Fig
. 28
7
. Engage
the
flue
into
the
flue
elbow
using
soap
solution
to
ease
the
engagement
ensuring
the
flue
is
assembled
as
shown
(Fig
. 29
).

Fig
. 29
8
. Place
the
gasket
over
the
flue
exit
on
the
boiler
.
9
. Slide
the
flue
assembly
through
the
hole
in
the
wall
.
10
. Engage
the
elbow
on
to
the
flue
connection
on
top
of
the
boiler
. Secure
with
the
four
screws
supplied
in
the
kit
.
11
. Make
good
between
the
wall
and
air
duct
outside
the
building
ensuring
the
3
° drop
between
the
terminal
and
elbow
.
12
. The
flue
trim
should
be
fitted
once
the
installation
is
complete
and
the
flue
secure
(Fig
. 30
). Apply
a
suitable
mastic
to
the
inside
of
the
trim
and
press
against
the
wall
finish
, making
sure
the
brickwork
is
dust
free
and
dry
.

Fig
. 30
13
. If
necessary
fit
a
terminal
guard
(see
Section
7
.9
).
VERTICAL
FLUEING
1
. Only
a
flue
approved
with
the
Baxi
50
, 80
and
100/2
HE
Plus
can
be
used
.
2
. For
information
on
vertical
flues
consult
the
Baxi
Flue
Guide
Brochure
or
Notes
for
Guidance
supplied
with
the
vertical
flue
pack
.
Page
26
8
.8
Making
The
Electrical
Connections
WARNING: This appliance must be earthed |
1
. The
electrical
connections
are
on
the
right
hand
side
of
the
unit
.
2
. Undo
the
two
screws
securing
the
cable
clamp
and
place
to
one
side
(Fig
. 31
).

3
. The
Baxi
Solo
30
HE
is
factory
set
to
give
a
maximum
output
of
22
.0
kW
(75
,000
Btu/hr
). The
Control
PCB
jumper
positions
are
as
follows
:
CN11( Blue) |
CN12( Red) |
If
the
installation
requires
a
greater
output
to
achieve
the
desired
room
temperature
, this
can
be
increased
to
30
.18
kW
(103
,000
Btu/hr
) and
the
boiler
can
be
adjusted
as
follows
(Fig
. 32
):
a
) Remove
the
top
right
hand
securing
screw
and
hinge
down
the
PCB
housing
.
b
) Remove
the
Red
jumper
labelled
CN12
from
the
bottom
left
hand
side
of
the
PCB
.
c
) Hinge
back
up
the
PCB
housing
and
secure
with
screw
.
If
the
boiler
is
to
be
used
in
conjunction
with
a
Thermal
Store
, the
boiler
can
be
adjusted
as
follows
(Fig
. 32
):
a
) Remove
the
top
right
hand
securing
screw
and
hinge
down
the
PCB
housing
.
b
) Remove
the
Blue
and
Red
jumpers
labelled
CN11
and
CN12
from
the
bottom
left
hand
side
of
the
PCB
.
c
) Hinge
back
up
the
PCB
housing
and
secure
with
screw
.
4
. Route
the
incoming
electrical
cable/s
through
the
grommet
in
the
support
bracket
. This
will
prevent
damage
to
the
cable
.
5
. Lay
the
cable
through
the
cable
clamp
to
gauge
the
length
of
cable
required
when
it
is
connected
to
the
4-way
terminal
block
.
6
. Connect
the
(S/L
), (N
) and
(
) wires
to
the
4-way
terminal
block
(Fig
. 33
) and
refit
the
cable
clamp
(Fig
. 31
).
7
. Check
the
electrical
installation
for
;
earth
continuity
, short
circuits
, resistance
to
earth
, correct
polarity
and
fuse
failure
.
Page
27
9
.1
Schematic
Wiring
Diagram

Key To Wiring Colours |
|
b - Blue |
r - Red |
bk - Black |
g - Green |
w - White |
g/y - Green/Yellow |
br - Brown |
op - Opaque |
gy - Grey |
y - Yellow |
Page
28
9
.2
Illustrated
Wiring
Diagram

Wiring
Key
b
-
Blue
bk
-
Black
br
-
Brown
r
-
Red
w
-
White
g/y
-
Green/Yellow
g
-
Green
gy
-
Grey
op
-
Opaque
y
-
Yellow
Page
29
1
. Reference
should
be
made
to
BS
5449
Section
5
when
commissioning
the
boiler
.
2
. Flush
the
whole
system
using
a
suitable
flushing
agent
(see
Section
6
.2
) and
vent
the
radiators
. Check
for
water
leaks
.
3
. Refill
the
system
with
inhibitor
following
the
inhibitor
manufacturer
's
instructions
and
BS
7593
Code
of
Practice
for
Treatment
of
Water
in
Domestic
Hot
Water
Central
Heating
Systems
(see
Section
6
.2
).
4
. Complete
the
label
supplied
with
the
inhibitor
and
attach
to
the
inside
of
the
boiler
case
. Detail
of
system
treatment
should
be
added
for
future
reference
.
5
. Turn
the
gas
supply
on
and
purge
according
to
in
GB
BS
6891
and
in
IE
I
.S
. 813
"Domestic
Gas
Installations
".
6
. Remove
the
top
RH
securing
screw
and
hinge
down
the
PCB
housing
to
gain
access
to
the
gas
service
cock
(see
Fig
. 32
). Turn
the
gas
service
cock
anticlockwise
to
the
ON
position
and
check
for
gas
soundness
up
to
the
gas
valve
(Fig
. 34
).

Fig
. 34
7
. Turn
the
boiler
control
knob
fully
clockwise
to
'HIGH
' (Fig
. 35
) and
run
the
system
and
check
the
boiler
for
correct
operation
.

NOTE: The boiler is self-regulating dependent upon the system load. The 15 HE will modulate between inputs of 16. 88kW and 10. 3kW. The 24 HE will modulate between inputs of 24. 9kW and 10. 3kW. The 30 HE will modulate between inputs of 33. 76kW and 10. 3kW. The 30 HE input is factory set at 24. 9kW and can be altered to 33. 76kW - see section 8. 8. No adjustment of the gas valve is permissible. |
8
. With
the
system
cold
and
all
controls
calling
for
heat
check
the
gas
pressure
at
the
inlet
tapping
of
the
gas
valve
(Fig
. 36
). The
pressure
must
be
a
minimum
of
18
.1
mbar
(Working
Pressure
). Check
that
the
gas
rate
is
no
greater
than
3
.3m
3
/h
.
WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
Page
30
11
.1
Fitting
The
Outer
Case
1
. Position
the
outercase
over
the
boiler
engaging
the
lugs
in
the
side
flanges
over
the
hooks
on
the
wall
plate
. Break
off
top
or
bottom
panel
as
required
to
accommodate
pipework
runs
(Fig
. 37
).

Fig
. 37
2
. Using
the
two
screws
supplied
in
the
kit
, secure
the
outercase
to
the
combustion
box
(Fig
. 37
).
3
. Hinge
up
the
lower
door
panel
(Fig
. 38
).

Fig
. 38
4
. The
"Important
Ventilation
Information
" label
can
be
removed
unless
the
appliance
is
installed
in
an
unventilated
compartment
.
5
. Carefully
read
and
complete
all
sections
of
the
Benchmark
Commissioning
Checklist
at
the
rear
of
this
publication
that
are
relevant
to
the
appliance
and
installation
. These
details
will
be
required
in
the
event
of
any
warranty
work
. The
publication
must
be
handed
to
the
user
for
safe
keeping
and
each
subsequent
regular
service
visit
recorded
.
For
IE
, it
is
necessary
to
complete
a
"Declaration
of
Conformity
" to
indicate
compliance
to
I
.S
. 813
. An
example
of
this
is
given
in
I
.S
. 813
"Domestic
Gas
Installations
". This
is
in
addition
to
the
Benchmark
Commissioning
Checklist
.
6
. Instruct
the
user
in
the
operation
of
the
boiler
controls
. Hand
over
the
User
's
Operating
, Installation
and
Servicing
Instructions
, giving
advice
on
the
necessity
of
regular
servicing
.
7
. Demonstrate
to
the
user
the
action
required
if
a
gas
leak
occurs
or
is
suspected
. Show
them
how
to
turn
off
the
gas
supply
at
the
meter
control
, and
advise
them
not
to
operate
electric
light
or
power
switched
, and
to
ventilate
the
property
.
8
. Show
the
user
the
location
of
the
system
control
isolation
switch
, and
demonstrate
its
operation
.
9
. Advise
the
user
that
they
may
observe
a
plume
of
vapour
from
the
flue
terminal
, and
that
it
is
part
of
the
normal
operation
of
the
boiler
.
10
. Complete
the
label
supplied
with
the
inhibitor
and
stick
to
the
inside
of
the
boiler
case
. Detail
of
system
treatment
must
be
recorded
in
the
Benchmark
Commissioning
Checklist
.
Page
31
12
.1
Annual
Servicing
IMPORTANT: When servicing ensure that both the gas and electrical supplies to the boiler are isolated before any work is started. "
|
1
. For
reasons
of
safety
and
economy
, it
is
recommended
that
the
boiler
is
serviced
annually
. Before
servicing
please
read
Section
1
.2
Important
Information
.
2
. After
servicing
, complete
the
relevant
Service
Interval
Record
section
of
the
Benchmark
Commissioning
Checklist
at
the
rear
of
this
publication
.
3
. Ensure
that
the
boiler
is
cool
.
4
. Ensure
that
both
the
gas
and
electrical
supplies
to
the
boiler
are
isolated
.
5
. Remove
the
outercase
and
lower
door
panel
(see
Fitting
the
Outercase
, Section
11
.0
).
WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
6
. Release
the
four
¼ turn
screws
securing
the
air
box
door
panel
and
remove
the
door
(Fig
. 39
).

Fig
. 39
7
. Disconnect
the
leads
from
the
centre
and
right
hand
terminals
(earth
and
flame
sensing
probe
) (Fig
. 40
). Reconnect
in
reverse
order
.

Fig
. 40
8
. Undo
the
four
screws
securing
the
combustion
box
door
and
remove
the
door
(Fig
. 41
).
9
. Visually
check
for
debris/damage
and
clean
or
replace
if
necessary
the
following
:
a
) Burner
.
b
) Heat
exchanger
fins
.
c
) Fan
compartment
(Check
also
for
condensate
leaks
).
d
) Insulation
.
e
) Door
seals-
Important
: Pay
particular
attention
to
the
condition
of
the
combustion
box
door
seals
.
f
) Electrodes
.
g
) The
condensate
trap
must
be
thoroughly
cleaned
at
every
service
(see
section
13
.9
for
removal
).
NOTE
: Remove
the
trap
drain
plug
and
place
a
vessel
underneath
to
catch
the
condensate
(care
should
be
taken
as
this
could
be
hot
). Clean
the
trap
and
refit
the
drain
plug
. Check
for
leaks
.
h
) Top
of
heat
exchanger
.
Page
32
10
. To
clean
the
heat
exchanger
and
burner
proceed
as
follows
:
a
) Disconnect
the
electrical
leads
to
the
fan
component
protection
sensor
(Fig
. 42
).

b
) Loosen
the
screw
retaining
the
gas
injector
pipe
at
the
venturi
(Fig
. 42
).
c
) Undo
the
two
wing
nuts
to
disconnect
the
fan
(Fig
. 42
).
d
) Remove
the
fan
and
disconnect
the
electrical
supply
to
it
(Fig
. 42
).
e
) Remove
the
gas
injector
pipe
from
the
gas
valve
(push-fit
) (Fig
. 42
).
f
) Undo
the
condensate
trap
securing
nut
, lock
nut
and
the
condensate
drain
pipe
. Remove
the
condensate
trap
and
disconnect
the
sensor
leads
(Fig
. 43
).
g
) Remove
the
two
screws
securing
the
burner
and
remove
the
burner
. Visually
inspect
the
internal
burner
baffle
for
obstruction
, check
seal
around
baffle
for
cracks/damage
. Clean
with
a
soft
brush
.
h
) Loosen
the
two
screws
retaining
the
heat
exchanger
support
bracket
and
slide
to
the
left
to
remove
(Fig
. 44
).

Fig
. 44
i
) Remove
the
four
screws
securing
the
heat
exchanger/combustion
box
base
and
withdraw
the
base
.
j
) Lower
the
central
insulation
panel
and
check
condition
(Fig
. 44
). Replace
the
lower
insulation
pad
if
necessary
.
k
) Ensure
the
heat
exchanger
fins
are
clear
of
any
obstruction
.
l
) Check
condition
of
all
seals
. Important
: Pay
particular
attention
to
the
condition
of
the
combustion
box
door
seals
.
m
) Reassemble
in
reverse
order
and
check
for
leaks
.
11
. Check
CO/CO
2
ratio
at
flue
sampling
point
(Fig
. 41a
). See
section
4
.0
.
12
. Complete
the
relevant
Service
Interval
Record
section
of
the
Benchmark
Commissioning
Checklist
at
the
rear
of
this
publication
and
then
hand
it
back
to
the
user
.
Page
33
13
.1
Changing
Components
IMPORTANT: When changing components ensure that both the gas and electrical supplies to the boiler are isolated before any work is started. "
|
1
. Before
changing
any
components
please
read
Section
1
.2
Important
Information
.
2
. Remove
the
outer
case
and
lower
door
panel
(see
"Fitting
the
Outercase
" Section
11
.0
).
WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
3
. Isolate
the
water
circuit
and
drain
the
system
as
necessary
. A
drain
point
is
located
on
the
heat
exchanger
manifold
at
the
right
hand
side
of
the
boiler
(Fig
. 45
) to
enable
the
heat
exchanger
to
be
drained
.

Fig
. 45
4
. Place
a
tube
on
the
drain
point
to
drain
water
away
from
electrics
. Turn
anticlockwise
to
open
(Fig
. 45
).
NOTE: When reassembling always fit new' O' rings, ensuring their correct location on the spigot. Green" O" rings are used for gas joints and Black" O" rings for water joints. Use Greasil 4000( Approved Silicone Grease). |
5
. After
changing
a
component
re-commission
the
boiler
where
appropriate
and
check
the
inhibitor
concentration
(see
Section
6
.2
and
10
.1
).
The
thermistor
, safety
thermostat
, interface
PCB
and
the
flow
switch
can
be
accessed
after
removal
of
the
outer
case
.
13
.2
Flow
Temperature
Thermistor
and
Safety
Thermostat
(Fig
. 46
)

Fig
. 46
1
. The
procedure
is
the
same
for
both
the
thermistor
and
the
safety
thermostat
.
2
. Remove
the
electrical
connections
from
the
sensor
.
3
. Unscrew
the
sensor
from
the
pipe
.
4
. Fit
the
new
thermistor
or
safety
thermostat
and
reassemble
in
reverse
order
.
Page
34
13
.3
Flowswitch
(Fig
. 47
)

Fig
. 47
1
. Drain
the
boiler
(see
Section
13
.1
paragraph
2
& 3
).
2
. Disconnect
pipework
, loosen
elbow
locking
nut
and
undo
screws
on
support
bracket
.
3
. Remove
the
clip
securing
the
flow
pipe
to
the
flowswitch
.
4
. Remove
the
two
screws
securing
the
flow
switch
to
the
boiler
.
5
. Disconnect
the
inline
electrical
connection
.
6
. Remove
the
flowswitch
.
7
. Fit
the
new
flowswitch
and
reassemble
in
reverse
order
.
8
. Recommission
the
boiler
and
check
the
inhibitor
concentration
(see
Section
6
.2
and
10
.1
).
Page
35

WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
1
. Pull
the
control
knob
off
the
spindle
and
remove
the
plastic
button
cover
. Refit
them
onto
the
new
PCB
(Fig
. 48
).
1
. Remove
the
top
right
hand
securing
screw
and
hinge
down
the
PCB
housing
and
disconnect
the
electrical
connections
noting
their
positions
NOTE: Check the PCB for the presence of input jumpers - see section 8. 8. Set the new PCB as the one removed. |
2
. Lift
Control
PCB
housing
out
of
hinge
housing
of
metal
bracket
.
3
. Fit
the
new
PCB
Housing
Assembly
and
reassemble
in
reverse
order
.
Page
36
The
fan
and
venturi
, gas
valve
, injector
pipe
, condensate
trap
, fan
protection
sensor
, spark
and
sensing
electrodes
can
be
accessed
and
changed
on
the
removal
of
the
airbox
door
panel
.
1
. Remove
the
airbox
door
panel
by
loosening
the
four
¼ turn
screws
(Fig
. 50
).

13
.5
Spark
and
Sensing
Electrodes
(Fig
. 51
)
1
. Disconnect
all
three
leads
from
tabs
.
Spark |
- |
Opaque cable |
|
Earth |
- |
Green/Yellow cable |
|
Sensing |
- |
White cable |
2
. Remove
the
two
screws
securing
each
of
the
electrodes
to
the
combustion
box
door
and
remove
the
electrodes
.
3
. Fit
the
new
electrodes
(and
new
gasket
, as
required
) and
reassemble
in
reverse
order
.
WARNING: The PCB Control and Fan Assembly are 325 Vdc. Isolate at supply before access. |
1
. Loosen
the
screw
holding
the
injector
pipe
into
the
venturi
.
2
. Remove
the
electrical
connections
to
the
fan
and
protection
sensor
on
the
fan
.
3
. Remove
the
wing
nuts
securing
the
fan
to
the
base
of
the
combustion
box
.
4
. Lower
the
fan
and
remove
.
5
. If
changing
the
fan
remove
the
screws
securing
the
venturi
and
fan
protection
sensor
bracket
, noting
the
positions
of
the
injector
opening
and
sensor
bracket
, fix
them
to
the
new
fan
.
6
. Fit
the
new
fan
and
reassemble
in
reverse
order
.
The
injector
pipe
, condensate
trap
and
gas
valve
can
be
changed
after
the
removal
of
the
fan
.
Page
37
The
removal
of
the
fan
is
necessary
to
enable
the
changing
of
the
injector
pipe
, condensate
trap
and
gas
valve
(see
section
13
.6
).
13
.7
Injector
Pipe
(Fig
. 53
)

Fig
. 53
1
. Remove
the
injector
pipe
by
pulling
out
from
the
'O
' ring
joint
in
the
gas
valve
.
2
. Fit
the
new
injector
pipe
and
reassemble
in
reverse
order
.
13
.8
Gas
Valve
(Fig
. 53
)
1
. Remove
the
Control
PCB
(see
Section
13
.4
).
2
. Isolate
gas
supply
and
disconnect
the
gas
tap
by
removing
the
four
screws
.
3
. Undo
the
case
pressure
pipe
from
the
gas
valve
.
4
. Disconnect
the
electrical
plug
from
the
gas
valve
.
5
. Remove
the
fan
(see
section
13
.6
) and
injector
pipe
.
6
. Remove
the
two
gas
valve
securing
screws
from
inside
the
air
box
holding
the
gas
valve
.
7
. Remove
the
gas
valve
from
the
airbox
side
.
8
. Remove
the
aluminium
spacer
and
its
gasket
from
the
gas
valve
.
9
. Fit
the
aluminium
spacer
and
its
gasket
to
the
new
valve
.
10
. Fit
the
new
gas
valve
and
reassemble
in
reverse
order
.
NOTE: Check for gas tightness after replacing gas valve. |
13
.9
Condensate
Trap
(Fig
. 54
)

Fig
. 54
1
. Disconnect
the
condensate
trap
from
the
base
of
the
heat
exchanger
.
2
. Disconnect
the
condensate
drain
(outside
the
boiler
) from
the
condensate
trap
.
3
. Undo
the
condensate
trap
lock
nut
.
4
. Remove
the
condensate
trap
from
the
boiler
.
5
. Disconnect
the
sensor
leads
.
6
. Fit
the
new
condensate
trap
and
reassemble
in
reverse
order
.
7
. Prime
the
condensate
trap
(fill
first
chamber
), check
for
leaks
.
Page
38
The
burner
and
heat
exchanger
can
be
changed
after
removal
of
the
combustion
box
door
. To
change
the
heat
exchanger
, the
fan
and
burner
must
be
removed
first
(see
section
13
.6
and
13
.10
).
1
. Remove
the
combustion
box
door
by
removing
the
four
securing
screws
(Fig
. 55
).

IMPORTANT: On refitting the combustion box door check the condition of the combustion box door seals. |
1
. Remove
the
two
screws
securing
the
burner
to
the
base
of
the
combustion
box
.
2
. Remove
the
burner
carefully
from
the
combustion
box
base
.
3
. Check
the
burner
seal
on
the
heat
exchanger
base
, replace
if
necessary
. Fit
the
new
burner
and
reassemble
in
reverse
order
.
13
.11
Heat
Exchanger
1
. Drain
the
boiler
(see
section
13
.1
paragraph
2
& 3
).
2
. Remove
all
components
in
the
base
of
the
airbox
.
3
. Undo
the
screws
on
the
support
bracket
. Remove
the
screws
securing
the
flow
switch
and
return
connections
and
remove
the
connections
(Fig
. 57
).
4
. Remove
the
screws
securing
the
heat
exchanger
manifold
and
remove
the
manifold
(Fig
. 58
).

Fig
. 58
5
. Lift
the
heat
exchanger
assembly
(Fig
. 59
) and
rotate
the
bottom
upwards
whilst
pulling
it
forwards
out
of
the
airbox
.

Fig
. 59
6
. Fit
the
new
heat
exchanger
and
reassemble
in
reverse
order
.
7
. Recommission
the
boiler
and
check
the
inhibitor
concentration
(see
Section
6
.2
and
10
.1
).
Page
39
13
.12
Heat
Exchanger
Lower
Insulation
Pad
(Fig
. 60
)

Fig
. 60
1
. Remove
all
components
in
the
base
of
the
airbox
.
2
. Remove
the
burner
(see
section
13
.10
).
3
. Remove
the
four
bolts
securing
the
combustion
box
base
.
4
. Remove
the
combustion
box
base
.
5
. Pull
the
central
insulation
panel
down
from
the
centre
of
the
heat
exchanger
and
remove
the
lower
insulation
pad
.
6
. Fit
the
new
insulation
pad
and
reassemble
in
reverse
order
.
13
.13
Heat
Exchanger
Upper
Insulation
Pad
(Fig
. 60
)
1
. Remove
all
components
in
the
base
of
the
airbox
.
2
. Remove
the
burner
(see
section
13
.10
).
3
. Remove
the
heat
exchanger
(see
section
13
.11
).
4
. Remove
the
four
bolts
securing
the
combustion
box
base
.
5
. Remove
the
combustion
box
base
.
6
. Pull
the
central
insulation
panel
down
from
the
centre
of
the
heat
exchanger
.
7
. Fit
the
new
insulation
pad
and
reassemble
in
reverse
order
.
Page
40
Short
Parts
List
Key No. |
G. C. No. |
Description |
Manufacturers Part No. |
A |
E06 058 |
Flow Temperature Thermistor( Red) |
240670 |
B |
E06 059 |
Flow Switch |
242459 |
C |
E06 060 |
Safety Thermostat( Black) |
242235 |
D |
PCB |
5110991 |
|
E |
Fan |
5109925 |
|
F |
Gas Valve |
241900 |
|
G |
E06 085 |
Viewing Window |
242484 |
H |
Condensate Trap |
5111714 |
|
I |
Electrodes Kit |
5110992 |
|
J |
Burner Assy |
5107430 |
|
K |
E06 097 |
Heat Exchanger Assy |
242497 |
L |
Control Knob |
5109996 |

A

B

C

D

E

F

G

H

I

J

K

L
Page
41
NOTE: The fan is supplied with 325 Vdc.
|


Page
42
ELECTRICAL
SUPPLY


Page
43
DRY-FIRE

Page
44
IGNITION
LOCKOUT

Page
45
OVERHEAT
LOCKOUT

Page
46
FAN
LOCKOUT


NOTE: The fan is supplied with 325 Vdc.
|

Page
47
THERMISTOR

Page
48
16
.0
Notes
Page
49

GAS
BOILER
COMMISSIONING
CHECKLIST
BOILER SERIAL No. __________________________ |
NOTIFICATION No. ______________________________ |
CONTROLS
To
comply
with
the
Building
Regulations
, each
section
must
have
a
tick
in
one
or
other
of
the
boxes
TIME& TEMPERATURE CONTROL TO HEATING |
ROOM T/STAT& PROGRAMMER/TIMER__ |
PROGRAMMABLE ROOMSTAT__ |
TIME& TEMPERATURE CONTROL TO HOT WATER |
CYLINDER T/STAT& PROGRAMMER/TIMER__ |
COMBI BOILER__ |
HEATING ZONE VALVES |
FITTED__ |
NOT REQUIRED__ |
HOT WATER ZONE VALVES |
FITTED__ |
NOT REQUIRED__ |
THERMOSTATIC RADIATOR VALVES |
FITTED__ |
|
AUTOMATIC BYPASS TO SYSTEM |
FITTED__ |
NOT REQUIRED__ |
FOR
ALL
BOILERS
CONFIRM
THE
FOLLOWING
THE SYSTEM HAS BEEN FLUSHED IN ACCORDANCE WITH THE BOILER MANUFACTURER' S INSTRUCTIONS? |
__ |
THE SYSTEM CLEANER USED |
|
THE INHIBITOR USED |
FOR
THE
CENTRAL
HEATING
MODE
, MEASURE
& RECORD
GAS RATE |
____ | m 3 /hr |
____ | ft 3 /hr |
BURNER OPERATING PRESSURE( IF APPLICABLE) |
__ | N/A |
____ | mbar |
CENTRAL HEATING FLOW TEMPERATURE |
____ | ºC |
||
CENTRAL HEATING RETURN TEMPERATURE |
____ | ºC |
FOR
COMBINATION
BOILERS
ONLY
HAS A WATER SCALE REDUCER BEEN FITTED? |
YES__ |
NO__ |
WHAT TYPE OF SCALE REDUCER HAS BEEN FITTED? |
FOR
THE
DOMESTIC
HOT
WATER
MODE
, MEASURE
& RECORD
GAS RATE |
____ | m 3 /hr |
____ | ft 3 /hr |
MAXIMUM BURNER OPERATING PRESSURE( IF APPLICABLE) |
__ | N/A |
____ | mbar |
COLD WATER INLET TEMPERATURE |
____ | ºC |
||
HOT WATER OUTLET TEMPERATURE |
____ | ºC |
||
WATER FLOW RATE |
____ | lts/min |
FOR
CONDENSING
BOILERS
ONLY
CONFIRM
THE
FOLLOWING
THE CONDENSATE DRAIN HAS BEEN INSTALLED IN ACCORDANCE WITH THE MANUFACTURER' S INSTRUCTIONS? |
YES__ |
FOR
ALL
INSTALLATIONS
CONFIRM
THE
FOLLOWING
THE HEATING AND HOT WATER SYSTEM COMPLIES WITH CURRENT BUILDING REGULATIONS |
__ | ||
THE APPLIANCE AND ASSOCIATED EQUIPMENT HAS BEEN INSTALLED AND COMMISSIONED IN ACCORDANCE WITH THE MANUFACTURER' S INSTRUCTIONS |
__ | ||
IF REQUIRED BY THE MANUFACTURER, HAVE YOU RECORDED A CO/CO 2 RATIO READING? |
N/A__ |
YES____ |
CO/CO 2 RATIO |
THE OPERATION OF THE APPLIANCE AND SYSTEM CONTROLS HAVE BEEN DEMONSTRATED TO THE CUSTOMER |
__ | ||
THE MANUFACTURER' S LITERATURE HAS BEEN LEFT WITH THE CUSTOMER |
__ |
COMMISSIONING ENG' S NAME |
CORGI ID No. _____________________ |
|
SIGN_______________________ |
DATE____________________________ |
Page
50
SERVICE
INTERVAL
RECORD
It
is
recommended
that
your
heating
system
is
serviced
regularly
and
that
you
complete
the
appropriate
Service
Interval
Record
Below
.
Service
Provider
. Before
completing
the
appropriate
Service
Interval
Record
below
, please
ensure
you
have
carried
out
the
service
as
described
in
the
boiler
manufacturer
's
instructions
. Always
use
the
manufacturer
's
specified
spare
part
when
replacing
all
controls
SERVICE 1 DATE |
SERVICE 2 DATE |
ENGINEER NAME |
ENGINEER NAME |
COMPANY NAME |
COMPANY NAME |
TEL No. |
TEL No. |
CORGI ID CARD SERIAL No. |
CORGI ID CARD SERIAL No. |
COMMENTS |
COMMENTS |
SIGNATURE |
SIGNATURE |
SERVICE 3 DATE |
SERVICE 4 DATE |
ENGINEER NAME |
ENGINEER NAME |
COMPANY NAME |
COMPANY NAME |
TEL No. |
TEL No. |
CORGI ID CARD SERIAL No. |
CORGI ID CARD SERIAL No. |
COMMENTS |
COMMENTS |
SIGNATURE |
SIGNATURE |
SERVICE 5 DATE |
SERVICE 6 DATE |
ENGINEER NAME |
ENGINEER NAME |
COMPANY NAME |
COMPANY NAME |
TEL No. |
TEL No. |
CORGI ID CARD SERIAL No. |
CORGI ID CARD SERIAL No. |
COMMENTS |
COMMENTS |
SIGNATURE |
SIGNATURE |
SERVICE 7 DATE |
SERVICE 8 DATE |
ENGINEER NAME |
ENGINEER NAME |
COMPANY NAME |
COMPANY NAME |
TEL No. |
TEL No. |
CORGI ID CARD SERIAL No. |
CORGI ID CARD SERIAL No. |
COMMENTS |
COMMENTS |
SIGNATURE |
SIGNATURE |
SERVICE 9 DATE |
SERVICE 10 DATE |
ENGINEER NAME |
ENGINEER NAME |
COMPANY NAME |
COMPANY NAME |
TEL No. |
TEL No. |
CORGI ID CARD SERIAL No. |
CORGI ID CARD SERIAL No. |
COMMENTS |
COMMENTS |
SIGNATURE |
SIGNATURE |
Page
51
All
descriptions
and
illustrations
provided
in
this
leaflet
have
been
carefully
prepared
but
we
reserve
the
right
to
make
changes
and
improvements
in
our
products
which
may
affect
the
accuracy
of
the
information
contained
in
this
leaflet
. All
goods
are
sold
subject
to
our
standard
Conditions
of
Sale
which
are
available
on
request
.
BAXI
Heating
UK
Brownedge
Road
Bamber
Bridge
Preston
Lancashire
PR5
6UP
After
Sales
Service
08706
096
096
Technical
Enquiries
08706
049
049
Website
www
.baxi
.co
.uk
A
BAXI
GROUP
company
Comp
N
° 5117935
-
Iss
1
-
4/06
Page
52